High-tolerance component fabrication and mechanical transmission designs.
Download our complete 8-page profile including machinery envelopes, CMM metrology specs, and engineering division track record.
To meet the rigorous dimensional demands of Tier-1 global defense contractors, MADECON is scaling its infrastructure with climate-controlled manufacturing wings and advanced multi-axis milling. We maintain strict temperature controls to ensure dimensional stability of alloys during metal removal processes.
From double-helical herringbone gear drives to heavy-duty worm gearboxes, every unit undergoes rigorous contact-pattern analysis and center-distance metrology prior to dispatch. We execute build-to-print manufacturing protocols that replicate exact CAD geometries flawlessly, ensuring smooth power transmission and zero assembly friction.
For over fifty years, we have engineered precision and heavy-duty power transmission drives and executed the complete design and manufacture of gearbox assemblies for lifting of nuclear fuel weighing 40 tons, for the bridge and carriage assembly, for feeding nuclear fuel, inside the nuclear reactor. We have supplied for five nuclear power plants directly to NPCIL, maintaining zero-tolerance quality audits.
MADECON engineered and manufactured specialized Submarine Application Gear Drive Units for the first indigenously built Defence Submarines in India, supplied to Godrej & Boyce for the Indian Navy. Manufactured to extreme defense zero-defect tolerances and stringent acoustic/vibration specifications, these precision gear drive assemblies perform critical mechanical actuation operating under severe underwater hydrostatic pressures.
Precision Gear Design — High-capacity gear drives engineered for nuclear and infrastructure applications.
Our machine shop features heavy-duty precision equipment for CNC turning and vertical machining centers.
Procurement is finalized for a Haas VF-2 VMC (Travels: X:800mm Y:400mm Z:500mm) and a Simultaneous 5-Axis Rotary Attachment for the Haas VF-8. Final evaluation is underway to select a high-performance CNC Turning Centre (configurations and brands currently under evaluation).
