ABOUT US

Pioneering heavy mechanical engineering, nuclear power gear drives, and defense metrology validation under one roof in Powai, Mumbai since 1974.

IMM Heavy Machining Lathe Operations
1963

Heavy Machining Pioneers

Founded in Powai, Mumbai, our parent company Industrial Machinery Manufacturers (IMM) pioneered heavy machining in India, handling massive jobs up to 20 ft diameter by 40 ft length. Driven by intense customer demand, MADECON was established in 1974 to engineer custom gearboxes.

Siemens Motorized Actuator Gear Operators
1976

Mumbai Water Actuators

Designed and manufactured specialized valve operator gear units for Siemens motorized actuators on the Bhatsa Water Project. These critical units remotely operate massive butterfly valves supplying water to Mumbai, certified by Project Services Org.

BARC Spectrometer Centrifugal Casting
BARC

Nuclear Spectrometer Gears

Designed large worm gears for a triple-axis spectrometer inside the BARC nuclear reactor zone, containing seven sets of worm shafts. This project marked India's first successful 1.5-meter diameter phosphor bronze centrifugal casting.

NPCIL Fuel Charging Bridge Drives
1980

Nuclear Fuel Bridge Drives

Designed worm gear and spiral miter gear drive units for carriage assemblies feeding nuclear fuel rods into reactors for India's first nuclear power plant. Today, six nuclear power stations operate with MADECON gear drives in reactor cores.

INS Shalki Submarine Flap Drives
1984-86

Submarine Ballast Flaps

Manufactured flap operating drive units inside the 5 ballast tanks for INS Shalki, India's first indigenous submarine. Machined over 500 components on manual gear cutting machines with zero rejects under HDW Germany design parameters.

Siemens Medical Gearing Systems
SIEMENS

Global Medical Spares

Manufactured double-stage motorized bed-tilting worm gearboxes for Siemens X-ray machines (Siemens Medical Engineering Ltd). Over 4,000 Klinoscopes in hospitals nationwide and internationally operate with MADECON gear drives.

Performance Metrics

MADECON TODAY

SHAFT - RCF, DFPCL, Godrej & Boyce, L&T, Siemens
DEFENSE

Godrej & NPCIL

High-precision components and flap operating gears for NPCIL nuclear reactors and Navy submarines built under NDA build-to-print protocols.

HEAVY DUTY STIRRER GEARBOXES 24 INCH - RCF
1,000°C

Nitric Catalyst Baskets

Fabricating high-temperature nitric acid catalyst baskets alongside pressure vessels, chemical reactor columns, and heat exchangers.

SPUR GEAR WITH INTERNAL SPLINE CLASS 8 - DRDO
6 REAC

Nuclear Core Drives

MADECON gear operators are actively deployed in six operational nuclear reactors carrying critical rods.

Accurate 3D CMM Inspection Lab
< 5 MIC

CMM Metrology Lab

Strict quality verification using an Accurate 3D CMM (1500×1000×800mm) inside a temperature-regulated cleanroom.

Our Vision for Tomorrow

We are actively expanding our footprint in precision CNC machining, scaling up simultaneous 5-axis capabilities, and adding new latest machining centres & equipment to serve the next generation of global aerospace, nuclear power & defence contracts.

Technical Mastery & Vision

Leadership & Engineering Team

Backbone of MADECON's fifty-year legacy—combining over five decades of master machine tool architecture, nuclear-grade quality metrology, defense component manufacturing, and process equipment innovation.

Pankaj Shah - CEO & Founder
ESTD. 1974 FOUNDER

Pankaj Shah

CEO & Founder

50+ Years of Machine Tool Architecture & Strategic Engineering Leadership

Founded Machine Tool Designs & Controls (MADECON) in 1974 with a vision of zero-backlash precision engineering and high-reliability heavy manufacturing. Over 50+ years of stewardship, Mr. Pankaj Shah has built MADECON into a trusted partner for national defense leaders, nuclear power authorities, and process industry giants—including NPCIL, BARC, DRDO, RCF, DFPCL, Godrej & Boyce, and Siemens Medical (powering 4,000+ medical drive systems worldwide). He offers international OEMs, licensors, and EPC partners a trusted, NDA-protected build-to-print manufacturing base (< 5 Micron CMM accuracy) in Powai, Mumbai.

50+ Yrs Engineering Vision RCF, DFPCL & Fertilizer Process NPCIL, BARC & Godrej Partner Global Build-to-Print Partner
Habib Ahemad Khan - Lead - Operations, Engineering & Manufacturing

Habib Ahemad Khan

Lead - Operations, Engineering & Manufacturing
M.Tech Mechanical | 10+ Yrs Exp

Expert in reverse engineering, precision gear design, and pressure vessel fabrication. Designed 1:4 reduction & SS431 bevel gearboxes for BARC, submarine spline couplings for INS programs, and 2.4m dia Aluminium Bronze reactor grid supports for fertilizer & chemical plants.

Core Expertise: Reverse Engineering • BARC Gearboxes • Submarine Spline Drives • Pressure Vessel Design
Santosh Bandala

Santosh Bandala

Lead - Digital Engineering
29+ Years High-Precision & Aerospace Exp

29+ years leading aerospace & defense component manufacturing (Godrej & Boyce, Forward Mfg). Manufactured precision components for the BRAHMOS Missile Program, Cryogenic Engine assemblies, HAL Koraput, and L&T under strict ISO & AS9100 quality standards.

Core Expertise: BRAHMOS Missile Parts • VMC/HMC 4-Axis • Cryogenic Components • AS9100 Metrology QA
N. M. Khan

N. M. Khan

Lead - Precision Engineering & Shop Floor
30+ Years Heavy Machining & Nuclear Exp

Over 30 years mastering heavy precision machining, zero-backlash reduction gearboxes, and shop-floor manufacturing operations. Executed End Shield Drive Units for NPCIL nuclear power plants, Plano Miller operations, and critical DRDO naval defense assemblies.

Core Expertise: NPCIL End Shield Drives • Zero-Backlash Gearboxes • HBM & VTL Machining • DRDO Naval Assemblies
Milind Khire

Milind Khire

Lead - Process Equipment & Fabrication
B. Prod. Eng | 35+ Years Process Industry Exp

35+ years entrepreneurial and engineering expertise in chemical process equipment, pressure vessels (HTRI, PV Elite), and heat exchangers. Fabricated high-pressure SS vessels tested at 105 Bar for DRDO and proprietary sample testing equipment for BARC.

Core Expertise: 105 Bar DRDO Vessels • Process Equipment Design • BARC Testing Gear • Salt Evaporator Scaling
COLLABORATIONS

Global Partnerships

Catering to India, the Region, and Global Markets

Backed by over 50 years of engineering and manufacturing integrity in Powai, Mumbai, MADECON welcomes collaborative opportunities with international technology and industrial firms. We offer global partners a reliable, high-precision, and cost-effective manufacturing hub to cater to India and the surrounding regional markets.

We support international companies by manufacturing custom-engineered parts for their local projects, as well as executing the standard batch production of components they require on a regular basis. We believe in building long-term, mutually beneficial relationships. We are fully prepared to invest further in dedicated machinery, specialized tools, and manufacturing space to support consistent, long-term production contracts.

Our facility operations are governed by strict quality controls, and we maintain complete transparency. If you are looking to secure a trusted manufacturing partner in India, we invite you to connect with us to discuss how we can work together.

Discuss Partnership Opportunities